Carded-Pulp-Carded technology – a sustainable high-performance nonwoven solution
The Carded-Pulp-Carded (CPC) manufacturing process is an innovative, multi-layer nonwoven technology that combines sustainability with high performance. By integrating a pulp-based core between two layers of carded fibers, CPC delivers a unique mix of absorbency and drapability. Suominen operates the technology at its Cressa, Italy site and has announced an investment to expand CPC production to Alicante, Spain.
The multi-layer CPC unlocks a wide range of end-use possibilities such as baby and personal care wipes and napkins.
The demand for plastic-free and low emission nonwovens makes CPC stand out as an ideal alternative. “Beyond its environmental benefits, CPC also offers excellent functionality and cost-efficiency. Suominen has optimized the CPC process to ensure product stability and smooth manufacturing, delivering consistent, high-quality results,” says Gian Luca Polosa, VP, Process Technology & Asset Management.
The multi-layer CPC technology has found significant success in baby and personal care wipes, where its high absorbency and softness are particularly valued. “Many of our customers have greenhouse gas emission reduction targets, and the CPC technology provides uniquely lower emissions without compromising on the product features. Beyond wipes, CPC has multiple other end-uses as well, such as napkins. CPC’s versatility makes it valuable solution across multiple markets.,” adds Matteo Castiglioni, Director, Sales, EMEA.
Key benefits of CPC technology |
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Sustainability: Using pulp, a natural and renewable material, cuts down the need for plastic-based fibers and offers a solution with lower carbon footprint. |
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Superior performance: The three-layer structure enhances absorption, softness, converting stability and lotion management. The pulp core improves opacity and uniformity. |
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Enhanced drapability: Short-cut pulp elements in the core structure create a more pliable product. |
Additionally, the multi-layer CPC can be further improved through hydro-embossing, a technique that adds a pattern texture to the fabric’s surface, enhancing its bulkiness, drapability and cleaning efficiency even further. “CPC combined with the Suominen proprietary 3D patterning technology gives the customer the option to custom design aesthetic patterns or even company logos and slogans to the nonwoven,” Castiglioni adds.
Suominen’s key customers and partners will have a unique opportunity to see the process in action during a plant tour at the Suominen Innovating in Sustainability Seminar, held on March 19–20, 2025, in Arona, Italy. This third edition of the seminar will bring together professionals from across the nonwoven industry to explore the latest advancements in sustainability and innovations.
Suominen Innovating in Sustainability Seminar
Suominen Innovating in Sustainability Seminar brings together professionals from across the nonwoven production value chain. Building on the excellent feedback from the two previous editions, we are now eager to host the seminar in Arona, Italy.